Self Build ICF "Insulated Concrete Form"

 
 
Self build house ICF and Timber Frame construction
Computer generated pictures of what the house will look like.
This stage of the house is following the construction of the house building in a new energy efficient construction called ICF "Insulated Concrete Form" Selfbuildinnovations are going to follow the build in a diary format from start to finish so keep coming back to see every stage of building.
   
Watch how fast a house walls can be constructed in 6 days The company who provided these blocks are Polysteel
Day 1 Start of construction building the ICF insulated concrete forms Making sure the foundations are level and starting to drill the 12mm dowelsrebar into the foundation blocks to tie the walls into the foundations
Drilled hole 150 mm then pushing 12mm rebar/dowelinto foundation blocks
 
12 mm doweldrilled into foundation block 150mm then apoxi it in
Day 2 Painting waterproof dam proof course onto foundation block
   
First ICF forms been prepared to be built.Foam gun applies foam to the blocks to seal them together placed of the footing with the rebar in the middle
First blocks fixedover the rebar which is drilled into the foundations
   
Very easy to build onsite
Wood choc fixed into the bottom of the ICF blocks wall to make the wall level
   
VBuck frames are used to fix your windows into which are placed into the walls.The VBuck frames are usually assembled before they arrive on site to save time in the build process
Close up of VBuck inserting into ICF blocks
   
Day 3 Progress absolutely flying 2 courses all the way round and all the window fittings inserted

This picture shows how flexible ICF is using a battery operated saw to cut a extra window opening as one VBuck frame needed to be assembled on site for a window

   
VBuck window fixing onsite
VBuck is very easy to assemble
   
Day 4 4th block highcut block to fit around the window
1st lift of scaffolding all round the building to progress to the next height of blocks
   
1st lift of scaffolding all the way round the building
Insulated Concrete Form house taking shape 3 blocks high
   
ICF insulated concrete form is so flexible and easy to use
Day 5 5 blocks high all the way round
   
2nd lift of scaffolding make installing the ICF much easier
This picture shows the ICF blocks with the mesh in the middle with the rebar
   
Inside the cavity of the insulated concrete form wall before the concrete is poured
Bracing the walls ready for pouring the concrete
   
Bracing the walls
Close up picture of bracing system
   
Day 6 This wagon pumps the concrete from the concrete suppliers wagon
The concrete suppliers wagon fits onto a concrete pump which pumps the concrete via a boom
   
Pouring concrete from the boom
Pouring concreteinto the ICF blocks walls
   
Hold and point the concrete pumps 4inch tube
Sight problem small burst
   
The small burst fixed in minutes with plywood and screwed onto the wall.Its important to have plywood on site incase of these problems
Concrete pump pouring picture showing how the bracing takes the weight of the concrete
   
This picture shows pouring the concrete and how the windows are braced with wood
Finished pouring concrete in walls the timeframe it took was 3hrs. ICF house walls are complete
   
   
ICF Timber Frame House Diary Pages